Medical Device Assembly and Secondary Operations

The final stages of production are as important as the first. Depend on Lubrizol Life Science Health to handle your medical device assembly, secondary operations and packaging requirements with precision, efficiency and quality.

We work in advanced, HEPA-filtered, ISO certified facilities, employ a team of highly trained operators, and validate each assembly process to ensure that it meets your high quality standards — and ours. From custom designed fixtures and detailed manual procedures through semi-automated and fully automated processes, LLS Health delivers the highest level of quality and reproducibility to your medical device assembly.

Medical Device Assembly Applications

LLS Health performs insert molding and encapsulation, bonding and reinforcing, and other medical assembly techniques for a range of applications, including:

  • Airways
  • Braid-reinforced catheter shafts
  • Diagnostic catheters
  • Drains
  • Epistaxis
  • Feeding and oxygen catheters
  • Laparoscopic devices
  • Nasal splints
  • Occluders
  • Paired tube assemblies
  • Shunts
  • Valves

Secondary Operations

LLS Health provides a full range of services to prepare your medical device for market, including:

  • Annealing
  • Beveling
  • Bonding
  • Braiding
  • Cuffing
  • Cutting
  • Dipping
  • Drilling
  • Flaring
  • Functional testing
  • Marking
  • Marker band swaging
  • Post-curing
  • Printing
  • Punching
  • Reflow/Lamination
  • Silk screening
  • Skiving
  • Slitting
  • Tipping
  • Trimming

Medical Device Packaging

We offer packaging capabilities, procedures and designs appropriate for any sterilization method. Validated packaging processes ensure conformance to your specified performance requirements. We also provide custom labeling, product inserts and bar coding.

Sterile Fill/Finish Capabilities

If you are developing an advanced delivery device or combination product, partner with LLS Health for drug formulation and sterile fill/finish capabilities. We have flexible filling capabilities for biologic and small molecule drug products for filling into vials, syringes, cartridges, and bottles.